THERMOCON Classic Line

Pre-qualified single-use thermal packaging for pharma & biotech

Cost-effective complete systems. Lightweight EPS (expanded polystyrene) insulated shippers with 35% recycled content, standardised coolant packs and matched summer and winter packouts.

Available in twelve sizes with approximately 1.3 to 70 litres of payload space. Depending on the model, pre-qualified packout configurations are available for +2 to +8 °C, +15 to +25 °C and −15 to −25 °C, as well as for use with dry ice.

lightweight seasonal packouts standard coolant packs

THERMOCON Classic mit Produktraum 6.5 Liter
12

different shipper sizes

Seasonal packouts

Seasonal coolant pack configurations

1.3 to 70 litres

Payload space

4

pre-qualified temperature ranges

CLASSIC LINE · SYSTEM OVERVIEW

Classic Line systems at a glance

Twelve sizes for your shipments: compare payload space, external dimensions and pre-qualified hold times. Then select the configuration you would like to enquire about.

Dimensions: length × width × height · Approximate volumes and dimensions · Hold times depend on the packout

THERMOCON Classic 1.3 – insulated EPS shipper

THERMOCON Classic 1.3

Approx. 1.3 litres of payload space
Payload space
Approx. 120 × 120 × 90 mm
External dimensions including outer carton
Approx. 280 × 280 × 270 mm
Pre-qualified hold times
TemperatureWinterSummer
+15 to +25 °C1 day2 days
+2 to +8 °C1.5 days1.5 days
< -15°C2.5 days (dry ice)
1 day (PCM)
THERMOCON Classic 2.2 – insulated EPS shipper

THERMOCON Classic 2.2

Approx. 2.2 litres of payload space
Payload space
Approx. 150 × 96 × 150 mm
External dimensions including outer carton
Approx. 350 × 310 × 320 mm
Pre-qualified hold times
TemperatureWinterSummer
+15 to +25 °COn request1 day
+2 to +8 °C2 days1 day
< -15°C2 days (dry ice)
THERMOCON Classic 4.8 – insulated EPS shipper

THERMOCON Classic 4.8

Approx. 4.8 litres of payload space
Payload space
Approx. 290 × 175 × 95 mm
External dimensions including outer carton
Approx. 420 × 305 × 325 mm
Pre-qualified hold times
TemperatureWinterSummer
+15 to +25 °COn requestOn request
+2 to +8 °C4 days (PCM)2 days
< -15°C3 days (dry ice)
THERMOCON Classic 5.0 – insulated EPS shipper

THERMOCON Classic 5.0

Approx. 5.0 litres of payload space
Payload space
Approx. 285 × 93 × 190 mm
External dimensions including outer carton
Approx. 380 × 280 × 340 mm
Pre-qualified hold times
TemperatureWinterSummer
+15 to +25 °COn request1 day
+2 to +8 °C
[Pro version]
2 days
[2 days (PCM)]
1.5 days
[2 days (PCM)]
< -15°C1.5 days (dry ice)
THERMOCON Classic 6.0 – insulated EPS shipper

THERMOCON Classic 6.0

Approx. 6.0 litres of payload space
Payload space
Approx. 287 × 182 × 114 mm
External dimensions including outer carton
Approx. 415 × 365 × 380 mm
Pre-qualified hold times
TemperatureWinterSummer
+15 to +25 °C3 days (PCM)5 days
+2 to +8 °C5 days2.5 days
< -15°C4 days (dry ice)
1 day (PCM)
THERMOCON Classic 6.5 – insulated EPS shipper

THERMOCON Classic 6.5

Approx. 6.5 litres of payload space
Payload space
Approx. 283 × 193 × 118 mm
External dimensions including outer carton
Approx. 575 × 495 × 405 mm
Pre-qualified hold times
TemperatureWinterSummer
+15 to +25 °C5 days (PCM)5 days
+2 to +8 °C
[Pro version]
5 days
[5 days (PCM)]
3 days
[4 days (PCM)]
< -15°C5 days (dry ice)
3.5 days (PCM)
THERMOCON Classic 7.7 – insulated EPS shipper

THERMOCON Classic 7.7

Approx. 7.7 litres of payload space
Payload space
Approx. 288 × 235 × 115 mm
External dimensions including outer carton
Approx. 415 × 365 × 380 mm
Pre-qualified hold times
TemperatureWinterSummer
+15 to +25 °COn request5 days
+2 to +8 °C5 days2.5 days
< -15°C3.5 days (dry ice)
THERMOCON Classic 15 – insulated EPS shipper

THERMOCON Classic 15

Approx. 15 litres of payload space
Payload space
Approx. 281 × 191 × 302 mm
External dimensions including outer carton
Approx. 575 × 495 × 595 mm
Pre-qualified hold times
TemperatureWinterSummer
+15 to +25 °C5 days (PCM)5 days
+2 to +8 °C
[Pro version]
5 days
[5 days (PCM)]
3 days
[4.5 days (PCM)]
< -15°C5 days (dry ice)
4 days (PCM)
THERMOCON Classic 15.5 – insulated EPS shipper

THERMOCON Classic 15.5

Approx. 15.5 litres of payload space
Payload space
Approx. 380 × 233 × 175 mm
External dimensions including outer carton
Approx. 690 × 410 × 420 mm
Pre-qualified hold times
TemperatureWinterSummer
+15 to +25 °C5 days5 days
+2 to +8 °C5 days3.5 days
< -15°C2 days (PCM)
THERMOCON Classic 24 – insulated half-pallet shipper

THERMOCON Classic 24

Approx. 24 litres of payload space
Payload space
Approx. 580 × 390 × 105 mm
External dimensions including outer carton
Approx. 725 × 600 × 412 mm
Pre-qualified hold times
TemperatureWinterSummer
+15 to +25 °C3 days4 days
+2 to +8 °C4 days2.5 days
< -15°C5 days (dry ice)
2.5 days (PCM)
THERMOCON Classic 53 – insulated half-pallet shipper

THERMOCON Classic 53

Approx. 53 litres of payload space
Payload space
Approx. 521 × 388 × 260 mm
External dimensions including outer carton
Approx. 725 × 600 × 570 mm
Pre-qualified hold times
TemperatureWinterSummer
+15 to +25 °C5 days5 days
+2 to +8 °C5 days4.5 days
< -15°C5 days (dry ice)
2.5 days (PCM)
THERMOCON Classic 70 – insulated half-pallet shipper

THERMOCON Classic 70

Approx. 70 litres of payload space
Payload space
Approx. 520 × 385 × 355 mm
External dimensions including outer carton
Approx. 725 × 600 × 660 mm
Pre-qualified hold times
TemperatureWinterSummer
+15 to +25 °C2.5 days5 days
+2 to +8 °C5 days4 days
< -15°C5 days (dry ice)
2.5 days (PCM)
Deep Frozen

Ship frozen pharmaceutical products with dry ice

THERMOCON Classic systems have been tested and pre-qualified with dry ice in environmental test chambers using the external temperature profile specified in the European standard NF S 99-700.

THERMOCON Classic Line EPS insulated shipper with dry ice

THERMOCON Classic shippers with dry ice

Hold times up to 120 hours (payload temperature below −15 °C)

Classic 1.360 h

Classic 2.248 h

Classic 4.872 h

Classic 5.036 h

Classic 6.096 h

Classic 6.5120 h

Classic 7.784 h

Classic 15120 h

Classic 24120 h

Classic 53120 h

Classic 70120 h

Classic Line and Slim Line compared
CriterionClassic LineSlim Line
Focuscost-effective single-use shipmentshigh thermal performance and reusability
Insulationlightweight EPS insulated shipperslim, high-performance VIP insulation
Cooling conceptmainly water-based; PCM or dry ice depending on the packoutPCM coolant packs
Packoutseparate summer and winter packoutslargely identical packout for summer and winter
Return logisticsnot requiredpart of the reusable process
Typical applicationvarying recipients and open distribution networksclosed-loop logistics and high performance requirements

THERMOCON Classic and Slim Line compared

Which product line fits your shipping process?

The Classic Line and Slim Line are designed for different shipping scenarios. The following overview highlights their different features.

Climate chamber test

Pre-qualification in accordance with AFNOR NF S 99-700

THERMOCON Classic systems are tested and pre-qualified in environmental test chambers for a range of temperature conditions. Testing is carried out using defined summer and winter ambient temperature profiles in accordance with NF S 99-700.

Multiple temperature sensors are positioned diagonally throughout the payload space to record temperature performance at different measurement points and identify any potential hot or cold spots.

For these tests, the payload space is deliberately left empty or only minimally loaded. This means there is little or no additional thermal mass from the shipped product to buffer temperature fluctuations.

AFNOR NF S99-700 summer · +2 to +8 °C · 73 h 32 min
Test 510: THERMOCON Classic 6.5, +2 to +8 °C Combined chart of ambient temperature S4 and the three sensors S1 to S3 in the empty payload space. Period: 27 December 2019 at 09:56 to 30 December 2019 at 11:28, a total of 73 hours and 32 minutes. The target range of two to eight degrees Celsius is highlighted. The curves were approximately reproduced from a screenshot of the report; obscured sections were interpolated. According to the report, S1, S2 and S3 each spent zero minutes outside the target range. 50 40 30 20 10 0 −10 0 24 48 72 °C Time [h] Target range +2 to +8 °C Ambient temperature S4 S1: lower corner of the product carton S2: centre of the product carton S3: upper corner of the product carton Test 510: THERMOCON Classic 6.5, +2 to +8 °C Combined chart of ambient temperature S4 and the three sensors S1 to S3 in the empty payload space. Period: 27 December 2019 at 09:56 to 30 December 2019 at 11:28, a total of 73 hours and 32 minutes. The target range of two to eight degrees Celsius is highlighted. The curves were approximately reproduced from a screenshot of the report; obscured sections were interpolated. According to the report, S1, S2 and S3 each spent zero minutes outside the target range. 50 40 30 20 10 0 −10 0 24 48 72 °C Time [h] Target range +2 to +8 °C Ambient temperature S4 S1: lower corner of the product carton S2: centre of the product carton S3: upper corner of the product carton
Ambient temperature S4 Payload space S1–S3 Target range

Pre-qualification · THERMOCON Classic 6.5 · empty payload space

Frequently asked questions

Why is the Classic Line cost-effective?

The Classic Line combines lightweight EPS insulated shippers, twelve sizes, standardised coolant packs and summer and winter packouts. It is designed for single-use shipments where the packaging is not returned.

A packout is the defined arrangement of the insulated shipper, coolant packs or dry ice, the products being shipped and any separator layers. The stated hold time applies only to this exact arrangement.

Water-based coolant packs are used for many packouts in the +2 to +8 °C and +15 to +25 °C ranges. PCM is used when the temperature requirements or hold time call for it.

Depending on the packout, the standard format is available as a reusable rigid coolant pack or a single-use Foam Brick. The Classic packaging itself is designed for single-use shipments.

The same format can be used in 30 THERMOCON systems across different product lines. The number of coolant packs, how they are prepared and their positions in the packout are specified for each system.

For many sizes, several pre-qualified packouts are available. The applicable packout is specified in the relevant packing instructions.

Do you need a custom temperature range or profile?

Our thermal engineering team designs, manufactures and qualifies thermal packaging to your specifications and temperature profile.

THERMOCON

What would you like to find?

Choose the right product category.

Pre-qualified systems

Matched insulation, cooling elements and packout configurations.

Insulated shippers

Insulated packaging without accessories, suited to your shipping format.

Cooling elements

Gelpacks, foam bricks, rigid cool packs and PCM elements.

Not sure what suits your shipping process?

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