THERMOCON · Cold Chain Packaging · GERMAN ENGINEERING

Passive Thermal Packaging
for Pharmaceuticals and Food Products

One Solution Does Not Fit All.

Pre-qualified systems, insulated shipping containers and cooling elements for temperature-controlled shipping: We develop, manufacture and qualify thermal packaging and components for a wide range of applications.

THERMOCON Insulated Shippers, Shipping Systems, and Cooling Elements at a Glance

From gel packs to complete pre-qualified shipping systems.

6 Product Lines

Pre-qualified Shipping Systems

Over 100 Sizes

EPS and Paper Insulated Shipping Containers

Water-based & PCM

Cooling Elements

Engineering

From Thermal Design to Qualification

The THERMOCON Product Range

What Do You Need for Your Temperature-Controlled Shipping?

Choose a complete pre-qualified shipping system or individual components. Our three product finders help you select the right solution for your requirements.

THERMOCON insulated shippers for parcel and pallet shipping
Tested Configurations

Pre-qualified Shipping Systems

The insulated shipping container, cooling elements and pack-out configuration are designed to work together and tested under defined conditions in an environmental test chamber. For pharmaceutical, biotech and diagnostic applications.

THERMOCON EPS insulated shipper, paper insulated box and insulated paper bag
The Right Insulation

Insulated Shipping Containers

EPS insulated shipping containers, paper-based insulated boxes and thermal bags in a wide range of sizes. Suitable for use with cooling elements or dry ice.

THERMOCON gel packs, foam bricks, rigid coolant packs and segmented cooling mats
Water-Based or PCM

Cooling Elements

Gel packs, foam bricks, rigid cooling packs, flexible cooling mats and phase change materials (PCMs). Available in a range of sizes and formats for single-use and reusable applications.

Complete Pre-qualified Shipping Systems for Pharmaceuticals & Biotech

Six Product Lines for Different Pharmaceutical Logistics Requirements.

Parcel or pallet, single-use or reusable, with a focus on performance, cost or sustainability: each product line has its own strengths.

Classic Line

Cost-effective, single-use EPS shipping systems with documented summer and winter pack-out configurations.

Slim Line

Reusable systems with vacuum insulation and PCM for extended temperature hold times and demanding transport conditions.

Medi Line

Robust reusable systems for last-mile delivery, with easy access to the products and a year-round pack-out configuration.

Paper Line

Pre-qualified, paper-based systems for pharmaceutical and biotech applications. The insulation is made from almost 100% recycled paper.

Premium Insulated Case

A stylish insulated case with vacuum insulation panel (VIP) and PCM technology, using the same cooling pack configuration in summer and winter.

Pallet Line

Systems for temperature-controlled shipping on pallets, including options for complete pallet loads. An extension frame increases the payload space in selected models.

Engineering & Qualification

Designed, Manufactured and Tested In-House.

We design thermal packaging around your shipping requirements. The insulation, cooling elements and pack-out configuration are matched to your payload space, temperature range and transit time.

Packing a THERMOCON insulated shipper in front of an environmental test chamber
See the Classic 6.5 temperature curve from an environmental chamber test, with details of the test profile, sensor positions and payload.
Designed for Everyday Shipping

Solutions That Simplify Your Shipping Process.

Our range offers flexibility in procurement, storage and packing. The benefits depend on the system you choose.

Standard Cooling Pack:Simple. Compatible.

The pre-qualified THERMOCON Classic Line, Medi Line, Paper Line and Pallet Line systems use the same standard cooling pack.

Stacked blue and yellow THERMOCON rigid coolant packs

Extension Frames. Modular. Adaptable.

Extension frames increase the payload space in selected systems, allowing you to adjust capacity in modular steps.

THERMOCON insulated shipper with a raised extension frame

The Same Pack-Out.
All Year Round.

Systems with a universal pack-out use the same PCM packs and the same pre-conditioning procedure in summer and winter.

Inserting yellow coolant packs into a THERMOCON insulated shipper

One Container. Multiple Temperature Ranges.

Most pre-qualified systems can cover several temperature ranges using the same insulated container with different cooling pack sets.

Packing a THERMOCON insulated shipper with pink coolant packs

Frozen Shipping withPhase Change Materials

For shipping at −15 to −25 °C, suitable PCM cooling packs are available as an alternative to dry ice.

Measuring the temperature of a THERMOCON coolant pack with an infrared thermometer

Sustainability Through Reuse and Recycling

Depending on the application, choose EPS containers with up to 35% recycled content, paper-based packaging or robust reusable systems.

White EPS insulated shipper with a green leaf symbol beside a young plant on soil
COMPONENTS FOR TEMPERATURE-CONTROLLED SHIPPING

Chilled and Frozen Shipping for Food, Raw Pet Food and Other Temperature-Sensitive Products

Our wide range of standard components can be combined to create packaging for chilled and frozen shipping.
Typical applications include ready meals, ice cream and pet food.

EPS Insulated Shipping Containers

EPS insulated shipping containers with recycled content, available in around 100 sizes. For use with cooling elements or dry ice.

Paper Insulated Shipping Containers

Designed for recycling: high-performance insulated shipping containers made from recycled paper, suitable for household paper recycling.

Paper-Based Thermal Mailer

A flexible, paper-based thermal mailer. A slimline option for temperature-controlled shipping, designed with recycling in mind.

Cooling Elements

Single-use and reusable cooling elements in a range of formats and with different melting points.

THERMOCON & Schaumaplast

Thermal Engineering Meets Manufacturing Expertise.

THERMOCON is the Schaumaplast Group’s cold chain packaging division. For over 60 years, the Group has manufactured moulded components and packaging from bead foams. THERMOCON combines this manufacturing expertise with in-house development and thermal qualification.

For Pharmaceutical, Biotech, Diagnostic and Food Applications.

From individual components to complete shipping systems, we help you select and develop the right thermal packaging.

Frequently Asked Questions

Good to Know.

Key information to help you choose your thermal packaging.

Passive thermal packaging protects temperature-sensitive products without a power supply. The insulation, cooling elements or PCM packs, and pack-out configuration are chosen to match the payload space, required temperature hold time and transport profile.

Pre-qualified systems are defined combinations of insulated container, cooling elements and pack-out configuration whose thermal performance has been tested under specified conditions in an environmental test chamber. The relevant qualification data are used to assess whether a system is suitable for your shipping process.

Our range includes solutions for +2 to +8 °C, +15 to +25 °C and −15 to −25 °C, as well as applications using dry ice. The achievable temperature hold time depends on the container size, pack-out configuration, pre-conditioning and test profile.

Yes. In addition to pre-qualified systems, THERMOCON offers insulated shipping containers and cooling elements as individual components. Use the relevant product finder to select suitable products and send an enquiry.

Options include EPS containers with recycled content, paper-based packaging and reusable systems. The most suitable choice also depends on the protection required, the shipping route, material recovery options and whether a return process can be put in place.

Your Next Step

Which Solution Suits Your Shipping Requirements?

Tell us your temperature range, required payload space and transit time, or find suitable systems directly in our product overview.

THERMOCON

What would you like to find?

Choose the right product category.

Pre-qualified systems

Matched insulation, cooling elements and packout configurations.

Insulated shippers

Insulated packaging without accessories, suited to your shipping format.

Not sure what suits your shipping process?

Get personal advice

THERMOCON

Let’s discuss your shipping needs.

Need product advice or help with a technical question?